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How to do liquid UV Lamination - Tips by AlphaGraphics Bear-Glasgow!

Liquid UV lamination (also known as UV coating) is a finishing process that applies a liquid coating to printed materials, which is then cured instantly with ultraviolet (UV) light. It gives the surface a glossy, matte, or satin finish and enhances durability, water resistance, and color vibrancy.

Here's a step-by-step guide on how to do liquid UV lamination:

What You’ll Need:

  • UV Coating Machine (or a manual roller and UV curing lamp for smaller jobs)

  • UV Coating Liquid – water-based or solvent-based (gloss, matte, satin)

  • Printed Substrate – typically paper or cardstock

  • UV Curing Unit – integrated or standalone lamp

  • Protective Gear – gloves, apron, eye protection (UV chemicals can be hazardous)

Steps for Liquid UV Lamination

1. Prepare the Printed Material

  • Ensure ink is fully dry before applying the UV coating.

  • Use coated or glossy paper stock for best results.

  • Avoid applying over toner-based prints (laser or digital) unless specifically formulated UV coating is used.

2. Apply the UV Coating

  • Manual: Use a soft roller or sponge to evenly spread the UV coating across the print.

  • Automatic: Feed the prints into the UV coating machine; it applies a thin, consistent layer.

3. Cure with UV Light

  • Immediately after coating, expose the sheet to UV light.

  • UV curing happens in seconds, hardening the coating to a durable finish.

  • Be sure the lamp power and exposure time match the coating thickness.

4. Inspect and Stack

  • Check for even coating, no streaks, bubbles, or tackiness.

  • Once cured, sheets can be stacked or further processed (cutting, folding, etc.).


Safety and Tips

  • Work in a well-ventilated area.

  • Store UV coatings in cool, dark environments to prevent premature curing.

  • Regularly clean rollers and trays to avoid buildup.

  • UV coatings cannot be printed on afterward (coated areas are non-porous).

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